UST RE-USE IT

Published in CFO Asia, September 1999
Written by Elizabeth Fry

A year ago or so, Saw Kok Wei watched as his boss Phil Knight, chairman of Nike Inc., fielded questions about the company�s disastrous fiscal 1998 results. During the press conference, Knight tried to explain the staggering 50 percent drop in earnings at the U.S. maker of athletic goods. The founder of the Beaverton, Oregon-based company placed most of the blame for the poor performance on sagging future orders, freefalling Asian economies, and mercurial foreign currency movements. Knight then spoke of "the agony felt in every corner of the company" over the poor showing.

Nike�s shareholders probably didn�t feel so great, either. The recent roller-coaster ride of the company�s share price likely has some of the company�s investors downing handfuls of high-beta blockers. The price of a share of Nike common dipped as low as $38 in 1998�down from a high of $64 just months earlier. Although the share price has since rebounded, the company�s revenues have yet to follow suit�a worrying sign. Indeed, management recently reported that turnover in fiscal 1999 dropped to around $8.8 billion�an 8 percent drop in revenues from the previous year. Meanwhile, profit margins have continued to erode.

Nevertheless, during that press conference in 1998, numbers-man Saw wasn�t thinking about those dismal numbers. No, what struck Nike�s Singapore-based CFO was the sinking feeling that Nike�a company once known as a hip trendsetter�was no longer cool. And in truth, Nike�s recent fall from grace�including allegations that the company operated sweatshops in Asia�has seen the world-famous swoosh turned into a veritable punching bag for consumer groups, politicians, and media pundits. Worse, some of Nike�s young consumers�and young consumers are Nike�s consumers�have apparently been turned off by claims that chemicals used in manufacturing Nike shoes and apparel have polluted ground water in less developed countries.

None of this has done the Nike brand any good. "Every shoe we don�t sell hurts our brand," concedes Saw. To help clean up its tarnished image�and thus win back disillusioned customers�Nike management recently decided to step up its environmental program. That program, which was decried by some as a publicity stunt, was initially launched in 1993. But the recent push includes several intriguing new projects, including an initiative to get suppliers, vendors, and business partners to adopt strict environmental standards for manufacturing processes.

While such a warm and fuzzy campaign makes good marketing sense in the U.S., convincing hard-bitten suppliers to invest precious cash in greening up the factory is no easy sell here in Asia. Despite Nike�s considerable sway, Saw says he can�t simply snap his fingers and expect all 38 Nike footwear suppliers in the region to come to. Explains Joel Enderle, Nike�s director of corporate responsibility in Asia: "It is not just a question of demanding that suppliers toe the line, since many factories are not controlled by Nike. Where we are sharing [subcontractors] with Liz Claiborne, Tommy Hilfiger, and the Gap, our voice is smaller and suppliers are not as willing to listen."

No Accounting for Waste?

To get their attention, Saw and Enderle have trumpeted the bottom-line benefits of green manufacturing. Those benefits can be substantial. For publicly traded companies, going green goes over big with investors. According to a study conducted by the consulting group at ICF Kaiser International, public companies that improve their corporate practices increase shareholder value by up to 5 percent. Even privately held companies stand to gain from environmental management. Focusing on the type of fuel burned in a factory, experts point out, often leads to a reduction in a company�s overall energy consumption. Eliminating or reusing hazardous materials means companies don�t have to pay to dispose of those materials. And switching to water-based solvents generally reduces the need for costly site maintenance and cleanups. Surprisingly, the average payback period for such projects is less than a year, according to research conducted by the International Organization for Standardization (ISO).

That number jibes with Nike�s experiences in Asia. Last year, the company convinced managers at three Thai footwear subcontractorsPan Asia Footwear, Hwa Seung, and Union Footwearto implement several recommendations set forth in ISO 14000, the globally recognized model for sound environmental management. Although the subcontractors had to lay out nearly 1 million baht ($26,315) to reengineer processes at their factories just outside Bangkok, the payback has been substantial and swift.

The changeover from magnetic ballast to the more environmentally friendly electronic ballast, for example, pared the subcontractors� total energy costs by more than a third. In addition, the switch from chemical solvents to water-based solutions eventually saved the companies around 176,000 baht ($4,631) a month. And by reusing and recycling raw materials, Pan Asia has greatly reduced the need to dispose of those materials. That saves the company another 320,000 baht ($8,421) a month. According to Paula Valero, manager of Nike�s environmental action group, the footwear specialist has started installing new computer systems in Asia to help local managers and suppliers calculate the initial costs of investments in environmental projectsand the payoffs.

For Nike, the payoff seems to go beyond mere numbers. In attempting to green the company�s supply chain in Asia, Enderle says the company has developed a closer working relationship with suppliers. And by encouraging those suppliers to improve their manufacturing processes, Nike managers say they have been able to improve the overall quality of the company�s products. That�s crucial. "We have long-term relationships with our eight factories in Thailand," says Enderle. "We have been here 18 years, and look at this as a hand-in-glove relationship."

That beats a hand-over-eyes approach. Peter Briggs, director of Arthur Andersen�s legal and environmental department in Sydney, points out that managers who choose to ignore the issue of ecological liability do so at their own risk. While many corporate executives turn the job over to their legal departments, Briggs says this doesn�t get management off the hook. "Company directors are absolutely obliged, legally, to understand any risks to their business," Briggs says. "And coming to terms with ISO 14000 definitely falls within the definition of risk."

Image Isn�t Everything

So, too, does a loss of goodwill. As Nike management painfully discovered, negative press reports and ugly consumer protests can absolutely lay waste to a company�s hard-earned brand name. According to the Nike annual report, the company values its brand name at $430 million. Of course, that may seem like a drop in the bucket when compared to the company�s $5.4 billion in total assets. But after reports started surfacing in the U.S. press about Nike�s alleged use of underage workers and environmental recklessness, the company�s return on those assets fell like a rock in the Chao Praya�down to 7.4 percent in 1998. The previous year, that number was over 17 percent. Profit margins have plummeted as well.

This is not surprising. Pricing is wholly dependent on a company�s brand, maintains Kenneth Worsdale, the Philippine-based CFO at fruit producer Dole Asia. Since fresh fruit has not always been a branded item in Asia, Worsdale is keenly aware of the importance of brand image. The Dole Asia CFO says the company is able to charge a premium for its products, in part, because it promotes the company�s commitment to environmental practices. That environmental message is a big selling point in Japan. By touting its minimal use of fertilizer and bug spray, Dole is able to mark up its products in Japan�and still outsell cheaper local brands.

Chasing Quality, Not Certificates

Admittedly, being greener than rivals can push up initial costsand even recurring costs. "Depending on the industry, the cost of implementing environmental controls and an environmental management system can be very inhibiting," Nike�s Saw admits. Even Worsdale acknowledges that some of Dole�s eco-friendly practices drive up the company�s costs. "When we spray bananas, for example, we don�t spray within a certain distance of houses or roads," explains Worsdale. "So unlike competitors which use aircraft, we have to spray plants individually." But he believes the ability to sell Dole�s environmental image more than offsets any additional expenses. "When the decision was made to green suppliers, we didn�t even look at the cost," he says. "Pricing has nothing to do with cost, anyway. Companies will charge what they think they can get."

The trick, greening advocates say, is to see environmental management as part of the overall process of making and selling a better product. And in truth, CFOs who view greening the supply-chain solely as a corporate image enhancer, rather than a component of total quality management, will likely be disappointed in the results. "At the end of the day greening the supply chain is part of what you normally do to increase productivity or improve product quality," says Larry Mitchell, purchasing director for Ford Motor Company in the Philippines. "Obviously a cleaner factory, or more careful treatment of product, will result in less waste and better bottom-line results." Mitchell has advised potential suppliers to Ford�s huge new Manila-based production plantdue to open later this yearthat environmental standards will count in the company�s purchasing decisions. Still, Mitchell admits that the automaker hasn�t gone too far down the greening road yet. "We are just starting the process of educating our suppliers," he notes.

But apparently, at least one of Ford�s Asian suppliers doesn�t need the primer. Fujistu Ten, an electrical supplier to Ford and other carmakers, is not only ISO 14000 certified, but is insisting that its own suppliers follow suit. Anton Javier, general administration and ISO promotions manager at the company�s Philippine operations, says companies that adopt environmental management systems just so they can slap an ISO 14000 certificate on their products are missing the whole point. "The certificate doesn�t mean very much on its own," Javier insists. "It needs to be part of a genuine attempt to improve management practices."

 

 

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