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UST RE-USE IT
Published in CFO Asia, September 1999
Written by Elizabeth Fry
A year ago or so, Saw Kok Wei watched as his boss Phil Knight,
chairman of Nike Inc., fielded questions about the company�s
disastrous fiscal 1998 results. During the press conference,
Knight tried to explain the staggering 50 percent drop in earnings
at the U.S. maker of athletic goods. The founder of the Beaverton,
Oregon-based company placed most of the blame for the poor
performance on sagging future orders, freefalling Asian economies,
and mercurial foreign currency movements. Knight then spoke of
"the agony felt in every corner of the company" over the
poor showing.
Nike�s shareholders probably didn�t feel so great, either.
The recent roller-coaster ride of the company�s share price
likely has some of the company�s investors downing handfuls of
high-beta blockers. The price of a share of Nike common dipped as
low as $38 in 1998�down from a high of $64 just months earlier.
Although the share price has since rebounded, the company�s
revenues have yet to follow suit�a worrying sign. Indeed,
management recently reported that turnover in fiscal 1999 dropped
to around $8.8 billion�an 8 percent drop in revenues from the
previous year. Meanwhile, profit margins have continued to erode.
Nevertheless, during that press conference in 1998, numbers-man
Saw wasn�t thinking about those dismal numbers. No, what struck
Nike�s Singapore-based CFO was the sinking feeling that Nike�a
company once known as a hip trendsetter�was no longer cool. And
in truth, Nike�s recent fall from grace�including allegations
that the company operated sweatshops in Asia�has seen the
world-famous swoosh turned into a veritable punching bag for
consumer groups, politicians, and media pundits. Worse, some of
Nike�s young consumers�and young consumers are Nike�s
consumers�have apparently been turned off by claims that
chemicals used in manufacturing Nike shoes and apparel have
polluted ground water in less developed countries.
None of this has done the Nike brand any good. "Every shoe
we don�t sell hurts our brand," concedes Saw. To help clean
up its tarnished image�and thus win back disillusioned customers�Nike
management recently decided to step up its environmental program.
That program, which was decried by some as a publicity stunt, was
initially launched in 1993. But the recent push includes several
intriguing new projects, including an initiative to get suppliers,
vendors, and business partners to adopt strict environmental
standards for manufacturing processes.
While such a warm and fuzzy campaign makes good marketing sense
in the U.S., convincing hard-bitten suppliers to invest precious
cash in greening up the factory is no easy sell here in Asia.
Despite Nike�s considerable sway, Saw says he can�t simply
snap his fingers and expect all 38 Nike footwear suppliers in the
region to come to. Explains Joel Enderle, Nike�s director of
corporate responsibility in Asia: "It is not just a question
of demanding that suppliers toe the line, since many factories are
not controlled by Nike. Where we are sharing [subcontractors] with
Liz Claiborne, Tommy Hilfiger, and the Gap, our voice is smaller
and suppliers are not as willing to listen."
No Accounting for Waste?
To get their attention, Saw and Enderle have trumpeted the
bottom-line benefits of green manufacturing. Those benefits can be
substantial. For publicly traded companies, going green goes over
big with investors. According to a study conducted by the
consulting group at ICF Kaiser International, public companies
that improve their corporate practices increase shareholder value
by up to 5 percent. Even privately held companies stand to gain
from environmental management. Focusing on the type of fuel burned
in a factory, experts point out, often leads to a reduction in a
company�s overall energy consumption. Eliminating or reusing
hazardous materials means companies don�t have to pay to dispose
of those materials. And switching to water-based solvents
generally reduces the need for costly site maintenance and
cleanups. Surprisingly, the average payback period for such
projects is less than a year, according to research conducted by
the International Organization for Standardization (ISO).
That number jibes with Nike�s experiences in Asia. Last year,
the company convinced managers at three Thai footwear
subcontractors �Pan
Asia Footwear, Hwa Seung, and Union Footwear�to
implement several recommendations set forth in ISO 14000, the
globally recognized model for sound environmental management.
Although the subcontractors had to lay out nearly 1 million baht
($26,315) to reengineer processes at their factories just outside
Bangkok, the payback has been substantial and swift.
The changeover from magnetic ballast to the more
environmentally friendly electronic ballast, for example, pared
the subcontractors� total energy costs by more than a third. In
addition, the switch from chemical solvents to water-based
solutions eventually saved the companies around 176,000 baht
($4,631) a month. And by reusing and recycling raw materials, Pan
Asia has greatly reduced the need to dispose of those materials.
That saves the company another 320,000 baht ($8,421) a month.
According to Paula Valero, manager of Nike�s environmental
action group, the footwear specialist has started installing new
computer systems in Asia to help local managers and suppliers
calculate the initial costs of investments in environmental
projects �and
the payoffs.
For Nike, the payoff seems to go beyond mere numbers. In
attempting to green the company�s supply chain in Asia, Enderle
says the company has developed a closer working relationship with
suppliers. And by encouraging those suppliers to improve their
manufacturing processes, Nike managers say they have been able to
improve the overall quality of the company�s products. That�s
crucial. "We have long-term relationships with our eight
factories in Thailand," says Enderle. "We have been here
18 years, and look at this as a hand-in-glove relationship."
That beats a hand-over-eyes approach. Peter Briggs, director of
Arthur Andersen�s legal and environmental department in Sydney,
points out that managers who choose to ignore the issue of
ecological liability do so at their own risk. While many corporate
executives turn the job over to their legal departments, Briggs
says this doesn�t get management off the hook. "Company
directors are absolutely obliged, legally, to understand any risks
to their business," Briggs says. "And coming to terms
with ISO 14000 definitely falls within the definition of
risk."
Image Isn�t Everything
So, too, does a loss of goodwill. As Nike management painfully
discovered, negative press reports and ugly consumer protests can
absolutely lay waste to a company�s hard-earned brand name.
According to the Nike annual report, the company values its brand
name at $430 million. Of course, that may seem like a drop in the
bucket when compared to the company�s $5.4 billion in total
assets. But after reports started surfacing in the U.S. press
about Nike�s alleged use of underage workers and environmental
recklessness, the company�s return on those assets fell like a
rock in the Chao Praya�down to 7.4 percent in 1998. The previous
year, that number was over 17 percent. Profit margins have
plummeted as well.
This is not surprising. Pricing is wholly dependent on a
company�s brand, maintains Kenneth Worsdale, the
Philippine-based CFO at fruit producer Dole Asia. Since fresh
fruit has not always been a branded item in Asia, Worsdale is
keenly aware of the importance of brand image. The Dole Asia CFO
says the company is able to charge a premium for its products, in
part, because it promotes the company�s commitment to
environmental practices. That environmental message is a big
selling point in Japan. By touting its minimal use of fertilizer
and bug spray, Dole is able to mark up its products in Japan�and
still outsell cheaper local brands.
Chasing Quality, Not Certificates
Admittedly, being greener than rivals can push up initial costs �and
even recurring costs. "Depending on the industry, the cost of
implementing environmental controls and an environmental
management system can be very inhibiting," Nike�s Saw
admits. Even Worsdale acknowledges that some of Dole�s
eco-friendly practices drive up the company�s costs. "When
we spray bananas, for example, we don�t spray within a certain
distance of houses or roads," explains Worsdale. "So
unlike competitors which use aircraft, we have to spray plants
individually." But he believes the ability to sell Dole�s
environmental image more than offsets any additional expenses.
"When the decision was made to green suppliers, we didn�t
even look at the cost," he says. "Pricing has nothing to
do with cost, anyway. Companies will charge what they think they
can get."
The trick, greening advocates say, is to see environmental
management as part of the overall process of making and selling a
better product. And in truth, CFOs who view greening the
supply-chain solely as a corporate image enhancer, rather than a
component of total quality management, will likely be disappointed
in the results. "At the end of the day greening the supply
chain is part of what you normally do to increase productivity or
improve product quality," says Larry Mitchell, purchasing
director for Ford Motor Company in the Philippines.
"Obviously a cleaner factory, or more careful treatment of
product, will result in less waste and better bottom-line
results." Mitchell has advised potential suppliers to Ford�s
huge new Manila-based production plant �due
to open later this year�that
environmental standards will count in the company�s purchasing
decisions. Still, Mitchell admits that the automaker hasn�t gone
too far down the greening road yet. "We are just starting the
process of educating our suppliers," he notes.
But apparently, at least one of Ford�s Asian suppliers doesn�t
need the primer. Fujistu Ten, an electrical supplier to Ford and
other carmakers, is not only ISO 14000 certified, but is insisting
that its own suppliers follow suit. Anton Javier, general
administration and ISO promotions manager at the company�s
Philippine operations, says companies that adopt environmental
management systems just so they can slap an ISO 14000 certificate
on their products are missing the whole point. "The
certificate doesn�t mean very much on its own," Javier
insists. "It needs to be part of a genuine attempt to improve
management practices." |
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